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My new light bracket

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Kondlao
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Scadoodle
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My new light bracket Empty My new light bracket

Post by Scadoodle Sun Sep 18, 2011 1:07 am

I started with a piece of 3" x 36" 1/8" Flat Bar. Cut two pieces 16" long. Layed out my design and clamped them together and hole sawed three different size holes just on one half. I removed the clamps and turned one piece over and drilled matching holes
[img]My new light bracket Photo0220[/img]
[img]My new light bracket Photo0221[/img]
My jig saw gave up the ghost, so I strait cut with an 1/8" blade in my grinder, repeating the flip flop till I had the same cuts on both sides
My new light bracket Photo0222
With limited tools, I used my bench grinder on the out sides to get the shapes I wanted. then my dremel tool till I ran out of wheels, Then I busted out the good ol Files to finish,

[img]My new light bracket Photo0224[/img]

i was trying to come close to my mirrors. I have and Idea for light mounting that I'm going to try, I want to make them adjustable like stock turn signals. I also may be adding a small Yellow set that I will use as city lights, I don't think that they would be seen with the white lights on. I"ll be tacking the end flames and spreading the two pieces to give it a better shape. I'll run the wires thru the inside and install a better plug so I can remove the bracket, lights and all if I need to.
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Post by Scadoodle Sun Sep 18, 2011 1:19 am

I'm also making a little flame that will go in the middle to hang my bell.
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Post by Dragon Sun Sep 18, 2011 3:00 am

Lookin good. Very Happy
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Post by Scadoodle Sun Sep 18, 2011 1:43 pm

Thanks, I understand now why they make Plasma cutters
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Post by weirdbeard Sun Sep 18, 2011 6:27 pm

That looks great man! I like how you went about doing it.. I did not understand at first and then it all made sense. Cool
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Post by joeyputt Sun Sep 18, 2011 9:18 pm

That looks really good Brother and I love the craftsmanship that you are putting into it by building it by hand!
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Post by Scadoodle Mon Sep 19, 2011 8:36 am

Thanks, I've got the nuts, welded on the inside and started forming and tacking.So far good.
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Post by Scadoodle Sat Oct 08, 2011 5:04 pm

Well I hoping the things I picked up today will give me the finished look I'm shooting for. I did a lot of filling in to avoid cutting a lot of little pieces. I couldn't seems to find nothing to clean up all the little inside pieces. I have some cleaning to do since I weld like a gorilla. I'm looking forward to finishing it and start my head light speedo bracket to match
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Post by Kondlao Mon Oct 10, 2011 10:40 pm

Very creative Scadoodle. Can't wait to see the result.
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Post by Scadoodle Tue Oct 11, 2011 8:16 pm

Thanks, I am not sure what this thing is but it cleans up my gorilla welds nice. I have about 1/3 more to do, I ready to get it done. I've got a light bracket and speedometer bracket to do next.
My new light bracket Photo0235
you can see all the metal fragments behind on the bench.
My new light bracket Photo0234[I
what it looked like after, I welded it
what it's cleaning up to be.
MG]https://2img.net/h/i1220.photobucket.com/albums/dd454/Scadoodle/Light%20Braket/Photo0233.jpg[/IMG]
I'm going to have to touch it up a bit, the wire was about 5 years old or better, the emergency roll that I put on to keep going is about 12 years old. I just picked up a new roll, I'm going to use up the old. I use to keep it in the freezer, then my wife found it, so it's been in the shed. I hope to get back on it this week end, I've got a few honey do's, and a scooter to fix first.


Last edited by Scadoodle on Sun Jan 15, 2012 1:24 am; edited 1 time in total
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Post by Guest Thu Dec 08, 2011 11:38 am

Looks Great ! Wish I had the talent to do stuff like that..

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Post by Scadoodle Sun Jan 15, 2012 2:26 am

Thanks, Sorry abut the disappearing picks
Now I went a little crazy this week end. I need to put a new brake line on the front cause my risers were putting it under some stress, well I had a few extra dollars hidden from my wife so I bought new risers.
The others were ok but I really needed strait ones. So I decided to relocate the speedometer, which involved coming up with a way to get rid of that sportster headlight bracket. After exhausting my mind how to come up with a way to mount my speedometer, I found a Tachometer with a almost perfect fit where I wanted it housing while getting my new front tire. So My mind went to ticking. I didn't get construction pictures of this one, it was a a mess getting started, but this is how it ended. I still need to paint it and add some reinforcements on the bottom, the metal wasn't as strong as I thought it would be, I hope to get it done early tomorrow.
My new light bracket Photo0394
My new light bracket Photo0393
My new light bracket Photo0390
My new light bracket Photo0386
My new light bracket Photo0392
My new light bracket Photo0388
My new light bracket Photo0392
It's hard to tell in these pictures, but there are 3 levels of flames.I still have a top piece to make and will probably shoot it with some paint till I finish my lower bracket, and I got one more thing to build, and I'll get all of them powder coated. Yes I'm still working on the other bracket, It putting a whooping on me. I'm about ready to put the bell bracket on. and will make the actual mounting piece. I probably going to put on new lights too.
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Post by 72shovelhead Sun Jan 15, 2012 10:23 am

Scott, really nice work..you have got skills brother!! what material did you use to make the bracket? Is that stainless? or did you polish it out? I like the new bars, really give the front head on view a cool look.
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Post by Scadoodle Sun Jan 15, 2012 12:27 pm

It was some scrap stainless I picked up about 1/8" thick. I got a bunch of metal to do things with if any one want to build something. I'm working on getting rid of it
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Post by ZombieNNN Thu Jun 07, 2012 9:51 pm

Wow, looks awesome Scad.
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Post by Scadoodle Tue Jan 15, 2013 5:03 pm

Finally got that light bracket done, Took pictures, lost them. I'll get some more.
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Post by Scadoodle Tue Jan 15, 2013 5:30 pm

[img]My new light bracket 20120924_175354_zps943f83fa[/img]
My new light bracket 20120924_175342_zps45532b50
My new light bracket 20120924_175400_zpsac135467
My new light bracket 20120924_175413_zpsae7148ac
I'm working on another, it actually broke twice, both sides got it too thin, Yes that's a scuff on my crash bar, Front end lock and me ain't getting along!
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Post by Miss G Tue Jan 15, 2013 10:13 pm

It looks really good!!
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Post by hayweed Tue Jan 15, 2013 10:23 pm

Scott. That is sick man. I love it.
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Post by Scadoodle Wed Jan 16, 2013 5:17 pm

I like the way the lights shine, get a lot more view to the sides!
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